60JPH EV Plant
| Area | Two floors, 90000m2 |
| Scope | Main Line, Body Side |
| Models | 4+2(reserve) |
| Cycle Time | 60JPH(51s) |
| OEE | 85% |
| Automation Rate | 95%以上 above 95% |
| Robots | 850 |
| Main Process | Spot welding, Gluing, CMT Brazing, AutomatedScrewing,Laser Brazing,
Roller hemming.Automated Riveting |
Flexible production line
The flexible welding line means that the same production line in
the same place can satisfy the production of multiple vehicle types
at the same time. Every time a new model is developed, it only
needs to add some special equipment, modify the pre-set general
equipment, and debug all kinds of vehicles. a shared program.
Integrated Fixtures for Welding Production Line
The main production methods of the welding workshop include: spot
welding, CO2 shielded welding, laser welding and pressure forming.
The corresponding fixtures are all in the form of assembly welding
fixtures, integrating electrical and control technology, and
maximizing the advantages of flexible production lines. The welded
fixture set is a combination of joint surface positioning, point
positioning, positioning pin positioning and clamping positioning.
This article mainly introduces the main line synthesis machine, the
side wall trolley, the movable rotary table of the suitcase, etc.
Fixture switching for flexible production
The key to the realization of a flexible production line is that
the same station can realize the switching of fixtures for
different models. In the process of body manufacturing, according
to different switching methods, it can be divided into overall
switching, partial switching and full servo switching.
Overall switching, the production station has multiple sets of
production fixtures, which means that during the production
process, a complete set of production fixtures is switched to the
production station by means of rotation or movement. There are
mainly rotary table switching, movable rotary table switching, and
trolley switching.
